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Showing posts from April, 2020

Honda CT90 Engine Reassembly

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I have one 1971 CT90 where I was going to rebuild the clutch because the kickstarter just wasn't turning over the engine like it used too,  and I also had a Big Bore kit from DrATV that I wanted to install. My intent was to just do the top end and rebuild the clutch with new disks, but when I opened up the cases to rebuild the clutch pack I found a slick black slime in the bottom of the case.  I didn't like the idea that there could be black slime in the rest of the engine, so I decided to disassemble the entire engine to make sure I cleaned everything out.  Since I was tearing everything apart I thought I would document step by step how everything goes back together in this post in case others were interested in knowing what the inner workings of a CT90 engine look like. Links to Related Posts: My Honda CT90 Clutch and Headset Nut Tool Cut Away of a CT90 Engine - CT90 Engine Exposed! Repairing Damaged CT90 Spark Plug Threads Using a Time-Sert Thread Insert CT90 Cl...

Adjusting the Clutch on a Honda CT90

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I recently did the video at the link below on how to adjust the clutch on a Honda CT90.  The method I show in the video would apply to Honda CT200's and many other Hondas that have an automatic clutch. I hope you find the video helpful. Helpful Links  (Shop Manuals, Wire Diagram, Model Information, etc.) Link to page with listing of CT90 and CT200 parts available on Amazon