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Honda CT90 Engine Reassembly

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I have one 1971 CT90 where I was going to rebuild the clutch because the kickstarter just wasn't turning over the engine like it used too,  and I also had a Big Bore kit from DrATV that I wanted to install. My intent was to just do the top end and rebuild the clutch with new disks, but when I opened up the cases to rebuild the clutch pack I found a slick black slime in the bottom of the case.  I didn't like the idea that there could be black slime in the rest of the engine, so I decided to disassemble the entire engine to make sure I cleaned everything out.  Since I was tearing everything apart I thought I would document step by step how everything goes back together in this post in case others were interested in knowing what the inner workings of a CT90 engine look like. Links to Related Posts: My Honda CT90 Clutch and Headset Nut Tool Cut Away of a CT90 Engine - CT90 Engine Exposed! Repairing Damaged CT90 Spark Plug Threads Using a Time-Sert Thread Insert CT90 Clutch P

Helpful CT90 & CT200 Cable Info

CT90 and CT200 Cable Information I have a number of CT bikes and I always am looking for new project bikes that in almost all cases need new cables, so I put together the table below so I have a quick reference to all the latest and past cable part numbers.  I also made hot links for the cable part numbers that I know are available at Dr ATV or Everett Powersports where I buy a lot of my CT90 parts. I hope this is helpful to others and if you have any comments or see any errors please feel free to let me know. Year Model Serial Number Throttle Cable Front Brake Cable, Right Lever Rear Brake Cable, Left Lever Speedo Cable 1964 - 1966 CT200 CT200-100001 17910-107-671, 2FM-MC-3928 45450-GB4-600, 45450-033-000, 45450-053-000 43460-033-000 44830-159-000, 44830-061-810 1966 - 1967 CT90K0 CT90-100001 17910-053-000 45450-GB4-600 , 45450-033-000, 45450-053-000